Area of Expertise

At Marvell, our strength lies in combining decades of engineering insight with hands-on execution. Our team’s expertise spans across critical unit operations and unit processes, enabling us to design, scale, and optimize plants with precision and innovation.

Unit Operations

  • Distillation Expertise – Batch, continuous, reactive, and extractive distillation.
  • Simulation – Steady state and dynamic simulation.
  • Separation Science – Liquid-liquid extraction, absorption & adsorption, two-phase and three-phase separation.
  • Reaction Engineering – Batch cycle mapping, CSTR and plug flow reactor modeling.
  • Thermal Systems – Cooling & heating sizing, custom heat exchanger design.
  • Solid Processing – Drying and crystallization technologies.

Unit Processes

  • Halogenations – Chlorination, Fluorination, Bromination.
  • Catalytic & Reductive Pathways – Hydrogenation, Reduction.
  • Functional Group Transformations – Nitration, Esterification, Amination, Alkylation, Acetylation.
  • Advanced Reactions – Polymerization, Dimerization, Sulfonation, Alkoxylation.
  • Specialty Chemistries – Phosgenation, Oxidation, Friedel-Crafts, Grignard.

MEP

Advanced Equipment Design

  • Process Columns (up to 3.5m dia × 46m height)
  • Heat Exchangers (up to 3500 m², multiple metallurgies)
  • Equipment design for extreme Temperature (-80°C to +800°C) and pressure (full vacuum to 250 barg) across diverse metallurgies
  • API storage tanks (Fixed / Floating & dome roof, up to 35,000 KL)

Electrical & Power Systems

  • Multi-source power incoming and distribution panel design
  • Electrical equipment sizing optimized for efficiency and safety (short-circuit level considerations)
  • Advanced simulation using ETAP for robust electrical system design

Pipelines & Terminals

  • Integrated multi-cargo cross-country pipeline with pigging
  • Design of large-scale liquid terminals (1.5 million KL)
  • Integrated transfer systems between jetty, enclosures, and storage tanks

Industrial Master Planning

  • Large-scale master planning for industrial complexes (up to 300 acres)
  • Design of complex plant layouts housing 750+ equipment under one roof
  • Development of operation and control philosophy for seamless plant management

Instrumentation

  • Industry 4.0-based automation and control architecture
  • Instrumentation designing to fit for purpose
  • Assistance with all aspects of safety instrumented systems
  • Advanced level of ELV system design